Cotton is the everyday fabric of India – cool, soft and easy to stitch. The same fibre becomes a dozen different fabrics, and choosing the right one is what makes a kurta crisp or soft, a shirt smart or casual.

Seven cotton swatches on rising steps, lightest to heaviest: mulmul for a dupatta, voile for a layered kurta, cambric for a kurta, poplin for a shirt, cotton-silk for a festive kurta, drill for trousers, denim for a jacket
Illustration: the cotton ladder, from mulmul to denim.

What you’ll learn

  • The main kinds of cotton fabric, from mulmul to denim.
  • Which garment each one suits.
  • How to tell good cotton from poor.
  • Why cotton shrinks, and what to do about it.

The main kinds

  • Mul (mulmul) – very fine and soft; lovely for summer kurtas and dupattas.
  • Cambric – smooth and slightly stiff; good for kurtas, linings and blouses.
  • Poplin – firm and smooth; shirts and structured tops.
  • Voile – light and slightly see-through; layered kurtas and dupattas.
  • Khadi – hand-spun and handwoven, with a textured feel; it gets softer with every wash.
  • Cotton-silk – a blend with a soft sheen; dressier than cotton, easier than pure silk.
  • Denim and drill – heavy cottons for jackets, bags and bottoms.

More cottons you will meet

Fabric What it is Good for
Lawn Fine, crisp plain weave, finer than cambric Summer suits, shirts
Cotton slub Uneven yarn gives a textured look Casual kurtas, shirts
Cotton flex / matty Basket weave, linen-like Kurtas, shirts, trousers
Oxford Soft basket-weave shirting Men’s casual shirts
Twill and chino Medium-weight diagonal weave Trousers, uniforms
Cotton satin / sateen Satin weave in cotton; soft sheen Blouses, lining for silk
Hosiery / jersey Cotton knit T-shirts, innerwear, kids’ wear
Organdy Sheer, stiff, finished cotton Collars, dupattas, interfacing

Tip: most cottons shrink a little. Wash the fabric once before it is cut and stitched.

Handloom cottons – khadi, mulmul, Kota and the rest – have their own lesson next. See also Module 8, Shrinkage and pre-washing.

Choosing quickly: for softness and summer, go light (mulmul, voile, lawn); for a clean everyday shape, go medium (cambric, poplin, slub); for hard wear, go heavy (twill, drill, denim). Then decide on lining: most light cottons need one for kurtas, most medium cottons don’t.

In more depth: judging cotton quality
  • Hold it to the light. Even weave, no thin patches (except handloom slubs).
  • Scratch it. If white powder or flakes come off, it is heavily starched or sized; the real fabric is thinner.
  • Crush it. Good cotton creases but smooths out with a hand press. Very weak cotton stays crushed and looks tired.
  • Rub it. Short fibres fluff and will pill.
  • Check colour. Rub a damp white cloth on dark cotton; colour coming off means it will bleed.
  • Check print registration. Colours should line up; blurred or shifted outlines look cheap.

Why cotton shrinks

During weaving and finishing, cotton yarns are stretched. Water relaxes them, so they shrink back. Typical cotton loses a few per cent in length; loose handlooms and khadi can lose more. Fabric labelled sanforised or pre-shrunk has been treated to shrink very little.

Tips, tricks and hacks
  • Iron cotton slightly damp, at a high setting, for a crisp finish.
  • Use cambric for linings of cotton blouses and kurtas; it breathes and matches the shrinkage.
  • Use mulmul as a pressing cloth. An old mul dupatta is perfect.
  • Choose voile for layers, not for a single-layer kurta unless you want it sheer.
  • Pick poplin for shirts that must look sharp all day.
  • Starch for shape. A light rice starch (kanji) gives cotton sarees and dhotis crispness.
  • Wash dark cottons inside out to keep colour.
Common misunderstandings

“All cotton is the same.”

The weave, the yarn and the finish make cotton fabrics very different.

“100 % cotton never pills.”

Short-staple cotton does pill. Long-staple, combed cotton pills less.

“Sanforised means no pre-wash.”

It shrinks very little, but a quick pre-wash still removes finishing and loose dye.

For earning and teaching

For earning: cotton kurtas, blouses and shirts are the bread and butter of a tailoring business. Being able to recommend the right cotton for each design wins repeat customers.

For teaching: every beginner should sew their first garment in cambric or poplin – stable, easy to press, and forgiving.

Problems and how to fix them

The kurta became see-through after washing

  1. Add a cotton lining or a slip.
  2. Wear a matching inner layer.
  3. Prevention: do the light test after a trial wash of a scrap; starch hides thinness.

Colour ran into the white piping

  1. Soak at once in cold water and rinse repeatedly.
  2. Use a colour-catcher sheet in the next washes.
  3. Prevention: bleed-test dark cottons and pre-wash separately.

The fabric pills on the inner thighs or underarms

  1. Remove pills gently with a fabric shaver.
  2. Wash inside out on a gentle cycle.
  3. Prevention: choose combed, long-staple cotton for hard-wearing garments.

Creases won’t press out

  1. Dampen and press with a hot iron.
  2. Use a little spray starch.
  3. Prevention: remove from the line slightly damp and fold flat.
Cottons by garment and season
Garment Summer Cooler months
Kurta Mulmul (lined), cambric, lawn Slub, khadi, cotton-silk
Blouse Cambric, poplin, handloom Cotton-silk, khana, cotton satin
Shirt Poplin, voile, lawn Oxford, twill, flannel
Trousers Light twill, matty Drill, denim, corduroy
Dupatta Mulmul, voile, Kota Khadi, cotton-silk
Kidswear Mulmul, jersey Interlock, soft denim
Sources and uncertain points
  • General textile knowledge. Market names (flex, matty, slub) differ from shop to shop; check by handling.
  • Typical shrinkage percentages vary by fabric and source; see Module 8.
Check yourself
  • Can you name five cotton fabrics and one use for each?
  • Do you know the difference between cambric and voile?
  • Can you check a cotton for starch and colour bleeding?
  • Do you know what sanforised means?
Key terms
  • Mulmul: very fine soft cotton.
  • Cambric: smooth, slightly stiff cotton.
  • Poplin: firm, fine-ribbed cotton.
  • Sizing: starch added to yarn or cloth in finishing.
  • Sanforised: treated to shrink very little.