Traditional Kasuti was worked on handloom cotton and silk, counted thread by thread. Moving from Aida to real cloth is the biggest step a learner makes. This lesson shows you how to take it gently, and how to keep fine cloth clean, flat and undamaged.

What you’ll learn

  • The order in which to move from Aida to silk.
  • How to read and count fine and uneven handloom cloth.
  • How to set up light, hoop, thread and needle for fine work.
  • How to handle silk and dark grounds without marking them.
  • How to finish and press a piece on fine cloth.

Step up slowly

Once Aida feels easy, move to real cloth one step at a time. Each step takes away one “training wheel”:

  1. Net over a garment (Module 2): you still count holes, but on wearable cloth.
  2. Handloom cotton or khun (khana): you count real threads for the first time, on a cloth with some body.
  3. Silk: finer threads, a slippery surface, and no room for unpicking.

What you need

  • A daylight lamp (5000–6500 K) and a magnifier – a magnifier lamp, a clip-on lens or magnifying glasses. Light and magnification matter more than skill on fine cloth.
  • A hoop with a bound inner ring (wrap it with cotton tape) or a frame large enough to hold the whole area.
  • A finer tapestry needle, size 26 or 28.
  • Thread: 1 strand of stranded cotton, or fine silk thread.
  • A piece of plain cotton cloth, a white hand towel, and clean, dry hands.

Reading fine cloth

  • Count the threads in 1 cm, across and down, with a ruler and a magnifier. Textile shops call a small folding magnifier a pick glass.
  • Count 2 threads as one step on most cloth. On very fine silk, some embroiderers count 3 to keep motifs a readable size.
  • Handloom is rarely even. If there are more threads in one direction than the other, your motif will come out taller or wider than the chart. Stitch a 10 × 10 test square and measure it.
  • Slubs (thick spots in the yarn) are part of handloom. Count a slub as one thread and carry on.

Step by step: starting on fine cloth

  1. Wash and dry your hands. No creams or oils: they stain silk and dark grounds.
  2. Mark the centre lines with tacking: long running stitches in a fine, pale cotton, along one thread of the weave. Remove them at the end.
  3. Protect the cloth in the hoop. Lay a piece of soft cotton over the area, put it in the hoop, then cut a window in the cotton to stitch through.
  4. Light from the side opposite your stitching hand, and a white towel on your lap under a dark ground, so the holes show.
  5. Start in a corner that will be hidden (on a saree, near the body, not the pallu), to settle your count and tension.
  6. Use shorter thread: 30–40 cm. Fine thread wears quickly as it is pulled through again and again.
  7. Take the hoop off whenever you stop for the day, so it does not leave a ring mark.

Tension on fine cloth

Fine cloth puckers sooner than Aida. Pull each stitch just until it lies flat, and no more. On silk, a stitch pulled too tight also drags the weave out of line, and the gap shows even after the stitch is removed.

Tips, tricks and hacks
  • Work by daylight for colour choices and for checking; use the lamp for counting.
  • Rest your eyes every 20 minutes: look at something far away for 20 seconds.
  • Find the hole by feel. Rest the needle tip on the cloth and move it gently until it drops into the gap between threads; then push.
  • White under black: a white cloth under the hoop, or a small white card behind the area you are counting, makes the weave of a black ground much easier to see.
  • Keep a lint roller nearby. Dark grounds show every bit of fluff.
  • Cover the work with a clean cloth whenever you stop, even for a minute.
  • Silk thread tangles: let the needle hang often so it untwists. Some stitchers use a thread conditioner; test it on a scrap first, as it may mark some cloth.
  • Metallic and zari threads: use very short lengths (20–30 cm) and a needle with a slightly bigger eye, so the thread is not stripped as it passes.
  • Roll, don’t fold, long lengths of fine cloth while you work. Roll them round a cardboard tube with tissue.
  • Sit with your back to a window on bright days so light falls on the work and not in your eyes.
  • Practise on an old saree before you touch a new one. It teaches you the cloth without the worry.
  • Sharp needles split silk. Stay with a blunt tapestry needle unless the weave is so dense that you need a fine sharp one.
Problems and how to fix them

You can’t see the threads to count them.

  1. Add light from the side and a white cloth or card behind the area.
  2. Use a magnifier lamp or clip-on lens.
  3. Prevention: set up your light before you start, and work on fine cloth in short sessions.

The hoop has left a ring mark on silk.

  1. Lightly steam the mark from a little distance, without touching the cloth, then smooth it with your fingers.
  2. Press from the back with a pressing cloth on a low silk setting.
  3. Prevention: bind the inner ring, use a protective layer, and remove the hoop when you stop.

Needle holes show after unpicking.

  1. Gently stroke the threads back into line with a blunt needle, working along the weave.
  2. A light steam and a soft fingertip rub often close them.
  3. Prevention: test your count on a hidden area first; silk shows every correction.

The motif comes out stretched.

  1. Measure the threads per cm in both directions; the cloth is uneven.
  2. For the rest of the piece, an experienced stitcher may count one thread more or fewer in one direction to keep the shape. Test first.
  3. Prevention: always stitch a 10 × 10 test square and measure it.

The cloth puckers round the stitches.

  1. Ease the stitches with the needle tip from the back.
  2. Press face down on a folded towel, so the stitches are not flattened.
  3. Prevention: lighter tension, a drum-tight hoop and shorter thread.

A silk thread of the cloth has been pulled into a loop.

  1. Do not cut it. Ease the slack back along the thread with a blunt needle, a little at a time, on both sides of the loop.
  2. If it won’t settle, take the loop through to the back with a needle threader.
  3. Prevention: keep the work covered and away from rings, bangles and rough fingernails.

The thread colour has run onto the ground.

  1. Do not iron it. Rinse the area at once in plenty of cool water.
  2. For a valuable piece, stop and take advice from a textile conservator.
  3. Prevention: test every thread for colourfastness before you use it (wet a short length, press it in white tissue).

There are marks from your hands.

  1. On silk, don’t rub; take advice for a valuable piece, or ask a specialist dry cleaner.
  2. On cotton, a little mild soap and cool water on the spot, rinsed well.
  3. Prevention: clean, dry hands; no creams, no food or drink near the work.
Beginner mistakes and myths
  • Mistake: jumping from Aida straight to a silk saree. Use net and handloom cotton first.
  • Mistake: using 2 strands on fine cloth. The stitches sit on top of the weave and look heavy. Use 1.
  • Mistake: leaving the hoop on overnight. It leaves a ring that is hard to remove from silk.
  • Myth: “Silk is too hard for anyone but a master.” It needs good light, patience and preparation, not a special gift.
  • Myth: “Experts never use a hoop.” Some very experienced hands work fine silk without one. For everyone else, a well-padded hoop gives better results.
Practice drills
  1. Easy – count a cloth: count the threads in 1 cm of three different cloths, across and down. Note which are even.
  2. Easy – test square: stitch a 10 × 10 Gavanti square on handloom cotton and measure it.
  3. Medium – a border on khun: Project 1 again, on khun or handloom cotton, with 1 strand.
  4. Medium – the dark ground: a small buti on black cotton, with the white-towel trick.
  5. Harder – silk: a single small motif on a silk scrap or an old silk dupatta, with a padded hoop.
As a hobby, for earning, for teaching

As a hobby: working on real handloom brings you closer to how Kasuti was made for centuries. A small motif on an old silk saree is a lovely way to give it new life.

For earning: bridal and heirloom commissions are almost always on silk or fine handloom. Practise until your back is clean on fine cloth before taking such work; a customer’s saree cannot be replaced.

For teaching: keep a box of graded scraps (Aida, net, handloom cotton, khun, silk) so learners can feel the steps. Insist on good light and short sessions for fine work.

Care and finishing
  • Remove tacking threads before pressing, one at a time.
  • Press from the back, face down on a folded towel, with a pressing cloth, on a low setting for silk. Some silks spot with water, so don’t spray; test first.
  • Trim thread ends on the back close to the stitches, after pressing.
  • Store flat or rolled in a cotton cloth, away from light and damp. See Module 7, Caring for Kasuti.
  • For old or valuable pieces, ask a textile conservator before any cleaning.
Check yourself
  • Have you worked on net and handloom cotton before silk?
  • Did you count the threads per cm in both directions?
  • Is your light good enough to see each hole without straining?
  • Is your back as clean on fine cloth as it was on Aida?
  • Did the cloth come out of the hoop without marks?
Key terms
  • Handloom: cloth woven on a hand-operated loom.
  • Khun / khana: a handloom blouse fabric of north Karnataka.
  • Slub: a thick spot in a handspun or handloom yarn.
  • Tacking: long, temporary running stitches used to mark lines.
  • Pick glass: a small folding magnifier for counting threads.
  • Bound hoop: a hoop with tape wrapped round its inner ring to grip and protect the cloth.