Stretch woven trousers, knits (joggers, leggings, ponte trousers) and jeans need their own alteration methods. A straight lockstitch on a stretch seam pops or puckers; a jeans seam is felled and topstitched with heavy thread. This lesson adapts the earlier alterations in this Part for these cloths: the stitch to use, how much to take in, and how to keep jeans looking like jeans.
What you’ll learn
- The stitches that stretch with the cloth.
- Why stretch trousers are taken in a little less than they pin.
- How to taper and take in jeans.
- How to hem knits and stretch cloth.
Choose the stitch
| Cloth | Seam | Hem |
|---|---|---|
| Stretch woven (2–5% elastane) | Straight stitch 3 mm, or very narrow zigzag | Blind or topstitched, slightly longer stitch |
| Knit (jogger, ponte) | Overlock, or narrow zigzag (1–1.5 mm wide, 2.5 mm long) | Twin needle or coverstitch |
| High-stretch (leggings) | Overlock or stretch stitch | Coverstitch, or twin needle with woolly nylon in the bobbin |
| Denim | Straight 3–3.5 mm, jeans needle; topstitch thread to match | Double-fold topstitched, or original hem |
Use a ballpoint or stretch needle for knits; a jeans needle (size 100/16 or so) for denim. Teacher to check settings on your machine.
Take in less than you pin
On a stretch cloth, the same amount taken in feels tighter than on a woven, because the cloth is already stretched on the body (from the D&D ebook). Pin the change, then sew a little less, for example 3/8 in (1 cm) instead of 1/2 in (1.2 cm). Try on, and take in more if needed.
Jeans: main steps for a taper
- Pin the taper on the wearer, inside out.
- Quick way: taper the outseam (the side), which is usually a plain overlocked seam. Limit to about 1/2 in (1.2 cm) a leg at the hem, or the side seam swings forward.
- Full way: taper both seams. Unpick the felled inseam topstitching, sew the new line, overlock, then topstitch two rows to imitate the fell.
- Re-hem, or keep the original hem (see Shortening, lengthening and re-hemming to the right break).
- Match topstitching thread colour and stitch length; a grey thread on gold-stitched jeans shows at once.
Teacher to check: a standard method; machine settings vary.
Before you start
- Prerequisites: the earlier alteration lessons in this Part; Part II, Weight, drape, hand and stretch.
- Time: 45 minutes (knit taper) to 3 hours (jeans waist).
- Difficulty: moderate to advanced.
- Tools: stretch, ballpoint and jeans needles; topstitch thread; overlocker if you have one; hammer for denim seams; walking foot.
Step by step: taking in a jeans waist
- Remove the centre-back belt loop. Unpick the band for about 4 in (10 cm) each side of the centre back, inside and out.
- Unpick the topstitching of the seat seam through the yoke.
- Take in the centre-back seam through the yoke and seat, curving to nothing on the seat, as in Altering the waist: take in and let out.
- Re-fell or overlock the seam, then topstitch two rows to match.
- Cut the band at the centre back, shorten it by the same amount, and join with a seam.
- Re-attach the band, topstitch, and replace the belt loop over the join.
Quick option for small amounts: two small darts under the back belt loops, each 1/4–3/8 in (6–10 mm), hidden by the loops. Teacher to check.
Step by step: hemming knits and leggings
- Mark the length on the wearer standing.
- Cut, leaving 3/4–1 in (2–2.5 cm) for the hem.
- Fold once (knits do not fray) and press lightly.
- Sew from the right side with a twin needle, or with a coverstitch machine.
- Stretch the hem gently after sewing; no stitches should break.
Variations, and left-handed notes
- Joggers with rib cuffs: shorten by unpicking the cuff, cutting the leg, and re-attaching the cuff, stretching it evenly.
- Jeans with stretch (2% elastane): may shrink less, but still wash before hemming new pairs.
- Coated or waxed denim: needle holes stay; take in only.
- Distressed or ripped jeans: reinforce rips near the seams before altering, or they spread.
- Maternity stretch panels: replace or extend with new jersey; see Part III, Pregnancy and postpartum.
- Left-handed: no difference; guide stretch cloth with both hands, without pulling.
Planning and control
- Do not pull stretch cloth while sewing; let the feed dogs move it. A walking foot helps.
- Test on the cut-off before sewing the trouser.
- Denim layers: slow speed at seams; turn the wheel by hand over the thickest part.
- Thread: polyester for stretch seams; cotton thread snaps.
Women’s, men’s and children’s trousers
- Women: high-stretch jeggings often gap at the back waist; a small centre-back take-in or elastic in the band works.
- Men: tapering jeans is the most common request; share it between seams if the change is large.
- Children: knit play trousers rarely need taking in; add knee patches and cuffs instead.
- Sportswear: flatlock seams on activewear are hard to copy at home; alter with an overlock and a coverstitch, or leave to a specialist.
Tips, tricks and hacks
- Stretch-test every seam before finishing.
- Take in a little less than pinned on stretch cloth.
- Use woolly nylon in the bobbin for stretchy twin-needle hems.
- Hammer denim seams flat before crossing them.
- Use a hump jumper (or a folded card) behind the foot over thick seams.
- Match the jeans thread: take a cut belt loop to the shop.
- Lengthen the stitch for topstitching (3–3.5 mm); it looks more like the factory stitch.
- Hide waist darts under belt loops.
- Use spray starch or a strip of tissue under thin knits that get pulled into the needle plate.
- Let knits rest after cutting; they relax back.
- What professionals do differently: they keep a set of topstitch threads in the common jeans colours.
Problems and how to fix them
The seam pops when the wearer bends
- Resew with a narrow zigzag or overlock.
- Let out slightly at that point.
- Prevention: never use a short straight stitch on knits.
The seam waves or stretches out
- Steam it gently; most knits recover.
- Resew with less pressure on the foot or a walking foot.
- Prevention: do not pull the cloth while sewing.
Skipped stitches
- Change to a ballpoint or stretch needle.
- Re-thread the machine and check the needle is new.
- Prevention: the right needle for the cloth.
The twin-needle hem tunnels (a ridge between the rows)
- Loosen the upper tension slightly.
- Add a strip of light knit interfacing in the hem.
- Prevention: test on the cut-off first.
The jeans side seam swings forward after a taper
- Take part of the taper from the inseam too.
- Re-press the leg so the seams sit at the sides.
- Prevention: limit outseam-only tapers.
The needle breaks on denim
- Change to a jeans needle and slow down.
- Hammer the seam flatter.
- Prevention: hand-turn over the thickest layers.
The taken-in stretch trouser is too tight
- Let out by half the amount.
- Try a narrower seam allowance only at the tight point.
- Prevention: take in less than you pin, and try on.
Beginner mistakes and myths
- Myth: stretch fabric fits everyone, so it never needs altering. Lengths and back waists still need work.
- Mistake: altering stretch exactly as woven (from the D&D ebook).
- Mistake: using cotton thread on knits.
- Mistake: mismatched topstitching on jeans.
Practice drills
- Beginner: sew three seams on a knit scrap (straight, zigzag, overlock) and stretch them.
- Improver: hem a pair of joggers with a twin needle.
- Confident: taper a pair of jeans on both seams and re-fell the inseam.
As a hobby, for earning, for teaching
As a hobby: once you can sew stretch, every pair of leggings and joggers can fit.
For earning: jeans tapering and hemming are among the most asked-for jobs; neat topstitching sells the work.
For teaching: the stretch test on three stitches is a quick, memorable demonstration.
Care and finishing
- Wash stretch trousers cool and dry them away from heat, which damages elastane; see Washing and drying trousers by fabric.
- Press jeans topstitching from the wrong side to keep it raised.
Check yourself
- Do you choose the stitch by the cloth?
- Do you take in less on stretch cloth?
- Can you taper and re-fell a jeans seam?
- Can you hem a knit with a twin needle?
Quiz
- Why does a straight stitch fail on knits? Answer: it cannot stretch, so it breaks or puckers.
- Which jeans seam is easiest to taper? Answer: the outseam (side), usually overlocked.
- Which needle for knits? Answer: ballpoint or stretch.
Key terms
- Elastane (spandex, Lycra): the stretch fibre in blends.
- Twin needle: two needles making two parallel rows with a zigzag underneath.
- Coverstitch: a machine hem stitch for knits.
- Flat-felled seam: an enclosed seam with two rows of topstitching.
- Outseam: the side seam of jeans.
Sources and uncertain points
- Main source: D&D’s own trousers ebook, chapters 16, 25, 50 and 52 (stretch needs a stretch stitch; take in more conservatively), with general denim alteration practice.
- Stitch widths, lengths and needle sizes are starting points. Teacher to check on D&D’s machines.