Stretch woven trousers, knits (joggers, leggings, ponte trousers) and jeans need their own alteration methods. A straight lockstitch on a stretch seam pops or puckers; a jeans seam is felled and topstitched with heavy thread. This lesson adapts the earlier alterations in this Part for these cloths: the stitch to use, how much to take in, and how to keep jeans looking like jeans.

Three stitch samples on strips of knit, each stretched: a straight stitch with broken threads; a narrow zigzag 1 to 1.5 millimetres wide and 2.5 millimetres long, intact; a four-thread overlock, intact; captioned stretch the seam before you trust it
Stretch the seam before you trust it.
A jeans leg in cross-section and as a flat: the flat-felled inseam with two rows of topstitching and the overlocked outseam with one row, with an arrow taper here at the outseam and an alternative with both seams re-felled; and a back view of a jeans waist with the centre back taken in through the yoke and band and the belt loop moved over the join
Altering jeans: taper at the outseam; take the centre back in through yoke and band.

What you’ll learn

  • The stitches that stretch with the cloth.
  • Why stretch trousers are taken in a little less than they pin.
  • How to taper and take in jeans.
  • How to hem knits and stretch cloth.

Choose the stitch

Cloth Seam Hem
Stretch woven (2–5% elastane) Straight stitch 3 mm, or very narrow zigzag Blind or topstitched, slightly longer stitch
Knit (jogger, ponte) Overlock, or narrow zigzag (1–1.5 mm wide, 2.5 mm long) Twin needle or coverstitch
High-stretch (leggings) Overlock or stretch stitch Coverstitch, or twin needle with woolly nylon in the bobbin
Denim Straight 3–3.5 mm, jeans needle; topstitch thread to match Double-fold topstitched, or original hem

Use a ballpoint or stretch needle for knits; a jeans needle (size 100/16 or so) for denim. Teacher to check settings on your machine.

Take in less than you pin

On a stretch cloth, the same amount taken in feels tighter than on a woven, because the cloth is already stretched on the body (from the D&D ebook). Pin the change, then sew a little less, for example 3/8 in (1 cm) instead of 1/2 in (1.2 cm). Try on, and take in more if needed.

Jeans: main steps for a taper

  1. Pin the taper on the wearer, inside out.
  2. Quick way: taper the outseam (the side), which is usually a plain overlocked seam. Limit to about 1/2 in (1.2 cm) a leg at the hem, or the side seam swings forward.
  3. Full way: taper both seams. Unpick the felled inseam topstitching, sew the new line, overlock, then topstitch two rows to imitate the fell.
  4. Re-hem, or keep the original hem (see Shortening, lengthening and re-hemming to the right break).
  5. Match topstitching thread colour and stitch length; a grey thread on gold-stitched jeans shows at once.

Teacher to check: a standard method; machine settings vary.

Before you start
  • Prerequisites: the earlier alteration lessons in this Part; Part II, Weight, drape, hand and stretch.
  • Time: 45 minutes (knit taper) to 3 hours (jeans waist).
  • Difficulty: moderate to advanced.
  • Tools: stretch, ballpoint and jeans needles; topstitch thread; overlocker if you have one; hammer for denim seams; walking foot.
Step by step: taking in a jeans waist
  1. Remove the centre-back belt loop. Unpick the band for about 4 in (10 cm) each side of the centre back, inside and out.
  2. Unpick the topstitching of the seat seam through the yoke.
  3. Take in the centre-back seam through the yoke and seat, curving to nothing on the seat, as in Altering the waist: take in and let out.
  4. Re-fell or overlock the seam, then topstitch two rows to match.
  5. Cut the band at the centre back, shorten it by the same amount, and join with a seam.
  6. Re-attach the band, topstitch, and replace the belt loop over the join.

Quick option for small amounts: two small darts under the back belt loops, each 1/4–3/8 in (6–10 mm), hidden by the loops. Teacher to check.

Step by step: hemming knits and leggings
  1. Mark the length on the wearer standing.
  2. Cut, leaving 3/4–1 in (2–2.5 cm) for the hem.
  3. Fold once (knits do not fray) and press lightly.
  4. Sew from the right side with a twin needle, or with a coverstitch machine.
  5. Stretch the hem gently after sewing; no stitches should break.
Variations, and left-handed notes
  • Joggers with rib cuffs: shorten by unpicking the cuff, cutting the leg, and re-attaching the cuff, stretching it evenly.
  • Jeans with stretch (2% elastane): may shrink less, but still wash before hemming new pairs.
  • Coated or waxed denim: needle holes stay; take in only.
  • Distressed or ripped jeans: reinforce rips near the seams before altering, or they spread.
  • Maternity stretch panels: replace or extend with new jersey; see Part III, Pregnancy and postpartum.
  • Left-handed: no difference; guide stretch cloth with both hands, without pulling.
Planning and control
  • Do not pull stretch cloth while sewing; let the feed dogs move it. A walking foot helps.
  • Test on the cut-off before sewing the trouser.
  • Denim layers: slow speed at seams; turn the wheel by hand over the thickest part.
  • Thread: polyester for stretch seams; cotton thread snaps.
Women’s, men’s and children’s trousers
  • Women: high-stretch jeggings often gap at the back waist; a small centre-back take-in or elastic in the band works.
  • Men: tapering jeans is the most common request; share it between seams if the change is large.
  • Children: knit play trousers rarely need taking in; add knee patches and cuffs instead.
  • Sportswear: flatlock seams on activewear are hard to copy at home; alter with an overlock and a coverstitch, or leave to a specialist.
Tips, tricks and hacks
  1. Stretch-test every seam before finishing.
  2. Take in a little less than pinned on stretch cloth.
  3. Use woolly nylon in the bobbin for stretchy twin-needle hems.
  4. Hammer denim seams flat before crossing them.
  5. Use a hump jumper (or a folded card) behind the foot over thick seams.
  6. Match the jeans thread: take a cut belt loop to the shop.
  7. Lengthen the stitch for topstitching (3–3.5 mm); it looks more like the factory stitch.
  8. Hide waist darts under belt loops.
  9. Use spray starch or a strip of tissue under thin knits that get pulled into the needle plate.
  10. Let knits rest after cutting; they relax back.
  11. What professionals do differently: they keep a set of topstitch threads in the common jeans colours.
Problems and how to fix them

The seam pops when the wearer bends

  1. Resew with a narrow zigzag or overlock.
  2. Let out slightly at that point.
  3. Prevention: never use a short straight stitch on knits.

The seam waves or stretches out

  1. Steam it gently; most knits recover.
  2. Resew with less pressure on the foot or a walking foot.
  3. Prevention: do not pull the cloth while sewing.

Skipped stitches

  1. Change to a ballpoint or stretch needle.
  2. Re-thread the machine and check the needle is new.
  3. Prevention: the right needle for the cloth.

The twin-needle hem tunnels (a ridge between the rows)

  1. Loosen the upper tension slightly.
  2. Add a strip of light knit interfacing in the hem.
  3. Prevention: test on the cut-off first.

The jeans side seam swings forward after a taper

  1. Take part of the taper from the inseam too.
  2. Re-press the leg so the seams sit at the sides.
  3. Prevention: limit outseam-only tapers.

The needle breaks on denim

  1. Change to a jeans needle and slow down.
  2. Hammer the seam flatter.
  3. Prevention: hand-turn over the thickest layers.

The taken-in stretch trouser is too tight

  1. Let out by half the amount.
  2. Try a narrower seam allowance only at the tight point.
  3. Prevention: take in less than you pin, and try on.
Beginner mistakes and myths
  • Myth: stretch fabric fits everyone, so it never needs altering. Lengths and back waists still need work.
  • Mistake: altering stretch exactly as woven (from the D&D ebook).
  • Mistake: using cotton thread on knits.
  • Mistake: mismatched topstitching on jeans.
Practice drills
  1. Beginner: sew three seams on a knit scrap (straight, zigzag, overlock) and stretch them.
  2. Improver: hem a pair of joggers with a twin needle.
  3. Confident: taper a pair of jeans on both seams and re-fell the inseam.
As a hobby, for earning, for teaching

As a hobby: once you can sew stretch, every pair of leggings and joggers can fit.

For earning: jeans tapering and hemming are among the most asked-for jobs; neat topstitching sells the work.

For teaching: the stretch test on three stitches is a quick, memorable demonstration.

Care and finishing
  • Wash stretch trousers cool and dry them away from heat, which damages elastane; see Washing and drying trousers by fabric.
  • Press jeans topstitching from the wrong side to keep it raised.
Check yourself
  • Do you choose the stitch by the cloth?
  • Do you take in less on stretch cloth?
  • Can you taper and re-fell a jeans seam?
  • Can you hem a knit with a twin needle?

Quiz

  1. Why does a straight stitch fail on knits? Answer: it cannot stretch, so it breaks or puckers.
  2. Which jeans seam is easiest to taper? Answer: the outseam (side), usually overlocked.
  3. Which needle for knits? Answer: ballpoint or stretch.
Key terms
  • Elastane (spandex, Lycra): the stretch fibre in blends.
  • Twin needle: two needles making two parallel rows with a zigzag underneath.
  • Coverstitch: a machine hem stitch for knits.
  • Flat-felled seam: an enclosed seam with two rows of topstitching.
  • Outseam: the side seam of jeans.
Sources and uncertain points
  • Main source: D&D’s own trousers ebook, chapters 16, 25, 50 and 52 (stretch needs a stretch stitch; take in more conservatively), with general denim alteration practice.
  • Stitch widths, lengths and needle sizes are starting points. Teacher to check on D&D’s machines.